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Fixture Manufacturers in Bengaluru and Suppliers in Bengaluru

Top Machining Jigs and Fixture Manufacturers in Bengaluru – Padmavati Industries
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Padmavati Industries is a foremost Fixture manufacturers and suppliers in Bengaluru. We make every single piece of a fitting with a great attention to detail, making sure that it is accurate, well-built, and flawlessly functioning. Our mission is to design and supply a high precision of fixtures in diverse industrial applications. Our fixtures achieve maximum efficiency, minimize installation time and are stable in performance. We offer solutions that enable industries to attain precision and operational excellence with innovation and reliability as its core.

Introduction to Jigs & Fixture Manufacturers in Bengaluru

Jigs and Fixtures are manufacturing tools which are important in manufacturing because they are used to provide accuracy, uniformity and efficiency in production. Jigs are used to direct the cutting or drilling instruments to provide proper machining and fixtures are used to hold the work piece in position. The combination of the two minimises mistakes, time wasted and productivity in general, which makes them indispensable in the contemporary industrial activities.

Types of Fixture

We are leading Fixture manufacturers, suppliers in Bengaluru, we specialized in providing various types, based fixture on categories which are mentioned below.

By Machining Operation

  • Turning Fixtures: These are used to ensure the concentration and precision in the dimensions of the work pieces in the lathes.
  • Milling Fixtures: These are meant to securely retain workpieces in a milling machine with cutting forces and are able to cut the material in the most accurate way possible.
  • Grinding Fixtures: It aids components in the grinding process, so that there is no distortion and allows the creation of high-precision surface finishes.
  • Boring Fixtures: These position and retain workpieces correctly in order to carry out boring operations so that the holes will be aligned and correctly sized.
  • Tapping Fixtures: It clamp workpieces in the production of internal threads in pre-drilled holes ensuring uniformity and quality in threads.

By Design and Structure

  • Special Fixtures: They are designed to handle just one product or component, so they are ideally suited to high volume or mass production where consistency of product or component is essential.
  • Universal Fixtures: They are very flexible tools, which can be customized to fit various parts and operations, including machine vises and chucks, which offer flexibility during manufacturing.
  • Modular Fixtures: These are made of standardized components which can be easily reconfigured to small-batch production or test of new product.
  • Angle Plate Fixtures: It positions workpieces on accurate angles such as the customization of angles to specific machining operations.
  • Plate Fixtures: They are easy-to-use fixtures, consisting of a flat base plate containing workpieces with the help of clamps, which provide the workable and common solution.

By Purpose

  • Welding Fixtures: These are clamped during the welding process so that they do not get distorted and the accurate alignment provides strong and good joints.
  • Assembly Fixtures: It secures the components in where they belong during assembly, which enhances the speed, accuracy and repetition of the process.
  • Inspection Fixtures: They are utilized in quality control to restrain pieces of work accurately in the course of a measurement, regularly with instruments such as coordinate measuring machines (CMMs).
  • Marking Fixtures: These fixtures offer a consistent reference point to make the correct and consistent markings on workpieces to identify, machine guide or labelling.

Other Specialized Fixtures

  • Indexing Fixtures: It enables machining processes to be carried out with uniformly spaced intervals around a piece of work to be cut so that the results will be precise and uniform.
  • Duplex Fixtures: It carries two workpieces at the same time and it facilitates simultaneous machining and enhances the overall production efficiency.
  • Vacuum Fixtures: These are suction-based fixtures that ensure that the parts held are thin, delicate, or lightweight and would otherwise be damaged by traditional clamping.
  • Magnetic Fixtures: These use magnetic power to clamp ferrous work pieces firmly during machining giving stability and easy installation of suitable materials.

Technical Specifications of Fixture

As one of the top Fixture suppliers in Bengaluru we have added below a sheet of technical details for these product.

Specification CategoryParametersDetails / Examples
ElectricalPower Input115V AC, 60 Hz, Single Phase (or 120-270V range)
Power Output20 Watts
Power Factor (PF)≥ 0.9
Total Harmonic Distortion (THD)≤ 10%
Driver TypeIntegral, High-Efficiency, Surge-Protected, IEC Compliant
Internal WiringInsulated copper wire, heat/voltage resistant
Performance & OpticalLumen Efficacy≥ 100 lumens per watt
Colour Temperature (CCT)6000K (Daylight)
Colour Rendering Index (CRI)> 80
Lifetime≥ 35,000–50,000 hours
Light DistributionUniform via high-purity diffuser
Physical & MaterialDimensionsL × B × H (as per model)
WeightAs per fixture and components
MaterialCRCA housing, Die-cast aluminium, Heat sink material specified
IP RatingIP20 (dust protection) / IP65 (dust & water protection)
AccessoriesMetallic adjustable brackets, FLP glands, plugs
Safety & ComplianceTemperature Range-10°C to +50°C
Electrical ComplianceClass I (Earthing, solid grounding), BIS & IEC compliant
CertificationsBIS certified, IS:4190:1984 (for glands & plugs)
WarrantyOne year from final clearance date

Benefits of Fixture

Being reliable Fixture manufacturers in Bengaluru our products are efficient and reliable across many industries for their usage.

  • Improved Machining Accuracy: Fixtures help to provide quality and dimensionally accurate finished products, by accurately appearing and holding the workpiece.
  • Enhanced Production Efficiency: It ensures that the workpieces are held safely and in proper position and this helps to save a lot of set-up time and also allows the machining process to be carried out at a faster rate.
  • Consistent Product Quality: These enable parts to be positioned in a repeatable way reducing mistakes and defects resulting to uniformity and interchangeability of parts.
  • Improved Worker Safety: Workpieces are clamped in place avoiding any accidental movement in the course of work which makes the work places less prone to work related injuries.
  • Less Reliance on Skilled Labour: Fixtures make mounting and aligning processes easier and enable moderately skilled operators to obtain accurate results and assist automation in the production line.

Applications of Fixture

We are notable Fixture suppliers in Bengaluru our products are highly demanded across industries for their applications.

  • Turning Operations:
    It offers constant stability to workpieces on the lathes, which guarantees concentricity and dimensional accuracy on turning.
  • Welding and Assembly:
    They properly position the parts in the welding or assembling process and they avoid distortion and produce quality joints.
  • Milling Operations:
    Workpieces are fastened in fixtures throughout the milling process, which allows cutting of the material precisely and components are formed precisely.
  • Inspection and Quality Control:
    Components are fixed in place using fixtures that allow the evaluation to accurately measure and assess the component parts eliminating errors.
  • Automated Machining:
    They are essential within automated manufacturing systems and, in this case, enable machines to carry out complex tasks in a consistent and reliable manner, without human interventions.

Why to Choose Us?

  • Precision-Driven Solutions:
    We plan and produce fixtures with care to detail and every product is made to give an unparalleled precision and reliability to your operations.
  • Trusted Expertise and Support:
    We offer long-lasting high quality fixtures and technical support with years of practical experience to engineer an easy assimilation to your production line.
  • Custom Innovation for Every Need:
    Fixture manufacturers in Bengaluru customize our fixtures to suit the industry needs, and we are innovative and flexible to ensure that we maximize productivity and efficiency.

We, Padmavati Industries are leading Fixture manufacturers and suppliers in Bengaluru. We specialized to offer high precision, durable, and reliable solutions to the various industrial uses. With the support of technical knowledge and creative designing, our products enable industries to realize efficiency, precision, and safety, which make us a reliable partner when it comes to all your requirements on fixtures. Each of the fittings is designed to improve the output, maintain a steady level of quality, and simplify the operations, and uphold the high requirements of contemporary manufacturing. Contact us for further information.

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