- Air Snap Gauges
The part is designed to be measured on the external dimensions by snapping around it. They have repeatable readings in a short time hence can be used in high production lines.
- Air Ring Gauges
These indicators are used to gauge the external shaft and cylindrical parts diameter. The part is taken through the ring, and air jets which are very repeatable identify dimensional deviations.
- Air Calipers
It is used in the measurement of non-contact external characteristics, e.g. diameters or thickness. They are commonly bench-mounted and provide stable results and have the ability to be programmed to multi-point inspection.
- Air Probes / Air Heads
It acts as the detecting component of the air gauging system. They come in different jet configurations and are used to determine internal, external, or profile dimensions with a great level of accuracy.
Advanced & Specialized Types
- Air Electronic Column Gauges
Integrate air gauging with electronic processing in order to show digital readings. They facilitate data logging, SPC and multi-level measurements and are therefore suitable in automated quality control.
- Thread Air Gauges
They are designed in a special way to examine internal or external thread sizes without damaging the thread. They measure pitch diameter and form by means of multiple jets of airflow.
- Crankshaft Air Gauges
These are applied in the measurement of the crankshaft dimensions such as its diameter, taper and roundness. Their customized system makes long and difficult shaft components be accurately measured.
- Air Jet Gauges (IA, IB, IC Types)
Different jet arrangements are used to measure internal diameters in a high sensitivity. They are applicable to small bores or tight tolerance, and are free of linearity and dependable repeatability.
Technical Specifications of Air Gauge System
As trusted Air Gauge System suppliers in Bengaluru, we provide advanced technical specifications that define the precision, performance, and reliability of our products.
| Category | Specification |
|---|
| Measurement Range | Up to 0.15 mm (150 µm) |
| Minimum Measurable Diameter | 0.5 mm |
| Maximum Measurable Diameter | Up to 500 mm |
| Repeatability | As high as 0.02 µm |
| Operating Pressure | Typically 3 Bar (43.5 PSI) or ~51 PSI (3.5 kg/cm²) |
| Air Supply Requirement | Filtered and dried air, minimum 4.5 Bar (67 PSI) |
| Air Consumption | Example value: 46 LPM (varies by model) |
| Maximum Error | Less than 0.1 µm |
| Display Resolution | 0.01 µm or 0.1 µm depending on model |
| Least Count | As fine as 0.002 mm |
| Accuracy | ±2% (typical specification) |
| Display Type | Digital (six-digit LED with bar graph) or analog |
| Display Features | Vertical bar graph, colour indicators, auto-calibration |
| Output Options | RS-232, 24V relay outputs |
| Gauge Configuration | Supports multiple gauge connections to one unit |
Key Features & Benefits of an Air Gauge System
As Air Gauge System manufacturers in Bengaluru, we offer products designed with advanced features and benefits that ensure precision, efficiency, and reliability for all measurement applications.
- Non-contact Measurement with a High Precision.
It identifies very minute dimensional changes without physically touching the component and thus it is very accurate and preserves the surface.
- Reliable in Tough Industrial Environments
It also has a stable and consistent reading even where dust, vibration and temperature changes are involved.
- Enables Fast, Repeatable Inspection Cycles
Air Pressure Gauge accelerates the measurability processes thus it is applicable to high-volume production and continuous quality management.
- Sensitivity through Controlled Airflow
It magnifies small changes in dimensions by airflow dynamics, providing a detail that is not available with the use of traditional gauges.
- Integrates Smoothly With Digital and SPC Systems
Digital Air Gauge is easily linked to the digital display, data loggers and automated inspection systems to monitor in real time.
Applications of Air Gauge System
As Air Gauge System suppliers in Bengaluru, we provide solutions that are widely used across industries for precise measurement, quality control, and pressure monitoring applications.
- Automotive Component Inspection
Measures engine components e.g. cylinders, pistons and connecting rod bores. It guarantees that all parts are of exact dimensional requirements to ensure that they fit and work correctly.
- Aerospace and Medical Device Precision
Air Gauge Unit offers very precise measurements of important airplane parts and medical equipment such as needles and tubes with very tight tolerances and safety nets.
- High-Volume Manufacturing Quality Control
It facilitates quick and repeatable line checks during the production lines. It measures dimensions, taper, straightness, and roundness with a minimum operator involvement, a fact that guarantees quality of a product.
- Electronics and General Machining
Air Gauge System manufacturers in Bengaluru guarantee that machined parts, electronic enclosures and technical elements are of the right size as per design requirements, which minimizes errors and rework.
- Pressure Monitoring Applications
It is applied to measure and regulate air or fluid pressure in HVAC systems, boilers, and pneumatic systems and tire stations to be able to guarantee their safe functioning.
Why to Choose Us?
- Expertise in Precision Measurement: Our solutions to air gauges are the most accurate and reliable in critical components in industries.
- Customized Solutions for Every Requirement: We also offer customized systems and configurations to suit unusual dimensions and production requirements and guarantee maximum functionality of your operations.
- Seamless Integration and Support: We have easy integration of our products with digital monitoring and SPC systems, with the help of qualified guidance and support on easy and long-term usage.
Padmavati Industries are well-established Air Gauge System manufacturers and suppliers in Bengaluru. We offer superior Air Gauge Systems that provide a combination of accuracy, consistency, and effectiveness to various industries. Using our knowledge and dedication to quality, we make sure that each system we provide is your unique requirement and that it will integrate smoothly with other systems and provide you with the correct and consistent results in all inspections. Connect with us to know more.
